Are you looking for the best foil winding factories in China to meet your production needs? If so, you’re in the right place. In this article, we’ll compare the top foil winding factories, highlighting their key features, pricing, and customer reviews to help you make an informed decision. Let’s dive in
Chinese Foil Winding Machine
Product Details: Transformer foil winding machines are designed for winding low-voltage transformers, particularly those below 2500kVA. These machines use copper or aluminum foil as the winding material. Key features include a foil decoiler, foil feeding unit, foil cleaning unit, centering guide, winding device, wound coil pressing device, and a welding system such as cold pressure welding or TIG welding. The machines are equipped with PLC control panels, allowing for precise control over winding parameters, deviation adjustment, and display of production data. They also feature inflatable air shafts for de-spooling and tensioning insulation paper, and dual roller coil pressing for tight coils[2][3][5].
Pros:
– Higher fill factor, allowing for more compact design and higher power density
– Better ampere-turn balance of high and low voltage coils
– Simple structure, easy for mechanized production and low processing cost
– Low-voltage DC resistance, easy to balance
– Small size with high coil fill rate
– Low loss and high performance
– Automatic deviation adjustment and network communication for system upgrades
Cons:
– More expensive compared to wire winding
– Requires specialized equipment
– Limited to specific applications, mainly low-voltage windings of power transform…
Hv Coil Winding and LV Foil Winding Machine
Product Details: The HV Coil Winding and LV Foil Winding Machine, model BRJ600-2-2, is a high-speed automatic machine designed for transformer and reactor production. Key features include automatic demoulding, electric heating system, and TIG welding. The machine can handle foil widths of 600mm, with a coil height of 600mm and a maximum coil diameter of Φ 750mm. It supports various coil forms such as square, rectangular, and round. The winding speed is 0-30r/min, and the welding speed is 0-0.8r/min. The machine has a maximum tension of 3500N and is powered by 4KW*2. It includes components like a foil material uncoiler, feeding wool
pressure device, winding device, insulation unwinding device, correction system, main frame, automatic welding equipment, pneumatic devices, and an electrical system. The dimensions are 260021004800mm, and delivery time is around 25-40 working days after receiving the advance payment.
Pros:
– Enhanced performance and efficiency due to the use of flat copper or aluminum fo…
– Superior winding quality ensured by precision tension control mechanisms and aut…
– High level of customization and versatility, allowing for various winding config…
– Improved production speed through automated and advanced technology, enabling ef…
– Long-term cost-effectiveness by minimizing material wastage and rework, and redu…
Cons:
– High initial investment required for acquiring and installing the machine, which…
– Specialized training and expertise are necessary to operate the machine, which c…
– Limited flexibility in conductor materials, as the machines are designed to work…
– Regular maintenance and repair costs are associated with the machine to ensure o…
– The machine requires a relatively larger workspace due to its size and complexit…
Foil Winding Machine | Cecep Xi’an Qiyuan Mechanical …
Product Details: Foil winding machines are designed for winding copper or aluminum foil conductors, often used in the production of transformers and inductors. Key features include a pressure roller system, expanding mandrels, and the ability to handle various foil widths and thicknesses. These machines can wind multiple layers simultaneously and are equipped with advanced control systems, such as CNC programming and touch screen interfaces. They also include features like cold pressure welding, insulation de-reelers, and foil de-burring systems. The machines are customizable to meet specific production requirements and can handle different coil shapes and sizes[1][3][5].
Pros:
– Enhanced performance and efficiency due to higher filling factors and reduced wi…
– Superior winding quality with precision tension control and minimal human error.
– High customization options to cater to specific customer requirements.
– Improved production speed through automated and simultaneous layer winding.
– Long-term cost-effectiveness by minimizing material wastage and rework.
Cons:
– Expensive initial investment, including machine acquisition, installation, and p…
– Requires specialized training and expertise to operate effectively.
– Limited flexibility in using other conductor materials besides flat copper or al…
– Regular maintenance and potential repair costs to ensure optimal performance.
– Significant space requirements due to the machine’s size and complexity.
Foil Coil Winding MachineBR-800
Copper Foil Winding Machine
Product Details: Copper foil winding machines are designed for producing high-quality transformers and inductors. Key specifications include: foil width of 200 to 800 mm, foil thickness of 0.3 to 2.0 mm for copper, and 0.5 to 3 mm for aluminum. The machines feature hydraulic expandable mandrels, pneumatic braking, and advanced automation with PLC control. They can handle various winding configurations, including round and rectangular shapes, with maximum winding diameters of up to 1000 mm. The machines are equipped with TIG welding units, electrical conductor shearing units, and precision tension control mechanisms[1][3][5].
Pros:
– Enhanced performance and efficiency due to higher filling factors and improved p…
– Superior winding quality with tight and uniform winding tension, reducing the ri…
– High level of customization and versatility to cater to specific customer requir…
– Improved production speed through automated and simultaneous multi-layer winding…
– Long-term cost-effectiveness by minimizing material wastage and rework.
Cons:
– Expensive initial investment, including the cost of acquiring, installing, and t…
– Requires specialized training and expertise to operate the machine effectively.
– Limited flexibility in using other conductor materials besides flat copper or al…
– Maintenance costs and space requirements can be significant.
Multilayer Foil Coil Winding Machine
Product Details: The multilayer foil coil winding machine is designed for winding copper or aluminum foil coils used in transformers and reactors. Key features include the ability to wind coils with foil widths of 400mm, 600mm, 800mm, 1000mm, and 1400mm. The machine uses broad strap type insulation as interlaminar insulation and narrow strip type insulation for terminal insulation. It is equipped with a cold pressure welding or TIG welding system, electrical conductor shearing units, and insulation decoiling cars. The machine operates with PLC automatic control and a touch screen operation system, ensuring continuous tension during winding and automatic rectification precision of ±0.5mm.
Pros:
– High efficiency and productivity by automating the coil winding process, signifi…
– Ensures consistent and precise winding, eliminating human errors and variability…
– Versatile and adaptable to various coil sizes, wire types, and winding patterns,…
– Simple structure and easy mechanized production, resulting in low processing cos…
– Network communication capabilities for easy system upgrades, updates, and mainte…
Cons:
– High initial investment cost for the machine, which may be a barrier for some ma…
– Requires specialized training for operators, although the training is generally…
– Dependence on electrical and pneumatic systems, which can be affected by power o…
– Limited flexibility in certain custom applications that may require unique coil…
China Foil Winding Machine Supplier & Factory
Product Details: Foil winding machines are designed for producing high-quality transformers and inductors. Key features include the use of flat copper or aluminum foil conductors, advanced automation, and precision tension control. These machines can handle various winding configurations such as disk, helical, or multi-layer windings. Specifications typically include maximum winding diameter (up to 1000 mm), maximum winding length (up to 1500 mm), and various foil thicknesses (copper: 0.3-2.0 mm, aluminum: 0.4-2.5 mm). They often come with cold pressure welding or TIG welding options, pneumatic or hydraulic conductor de-reelers, and expandable insulation de-reelers. The machines are controlled by CNC systems or PLC with
touch screen interfaces[1][3][5].
Pros:
– Enhanced performance and efficiency due to higher filling factors and improved p…
– Superior winding quality with tight and uniform winding tension, minimizing huma…
– High level of customization and versatility to meet specific customer requiremen…
– Improved production speed through automated and simultaneous multi-layer winding…
– Long-term cost-effectiveness by reducing material wastage and rework, and minimi…
Cons:
– Expensive initial investment, including machine acquisition, installation, and p…
– Requires specialized training and expertise to operate the complex automation.
– Limited flexibility in using other conductor materials beyond flat copper or alu…
– Potential maintenance costs and space requirements.
Foil Winding Machine Market Size, Share, Statistics 2032
Product Details: The global foil winding machine market involves machines that use thin layers of copper or aluminum foil for winding, primarily in low-voltage windings of power transformers, dry-type transformers, and other electrical applications. The market size was USD 0.08 billion in 2024 and is projected to reach USD 0.12 billion by 2032, with a CAGR of 4.4%. Key companies operating in this market include Broomfield, LAE Srl, Kirpekar, ACME Mechatronics, Inc., and others.
Pros:
– The ampere-turn balance of high and low voltage coils can be much better than mu…
– Simple structure, easy for mechanized production, and low processing cost.
– Compact design with a high coil fill rate.
– Low-voltage DC resistance, easy to balance.
– Lower energy losses and higher efficiency in electrical applications.
Cons:
– Foil winding is more expensive compared to wire winding.
– Requires specialized equipment for production.
– Limited flexibility in design and application compared to wire winding.
Foil winding machine
Product Details: Foil winding machines are used in the electrical and manufacturing industries to produce high-quality transformers and inductors. Key features include the use of flat copper or aluminum foil conductors, precision tension control mechanisms, and advanced automation. These machines can handle various winding configurations such as disk, helical, or multi-layer windings. They are equipped with features like cold pressure welding or TIG welding, foil de-burring systems, and expandable mandrels for insulation and conductor materials. The machines operate with programmable control systems, often using CNC or PLC controls, and have user-friendly interfaces like touch screens[2][3][5].
Pros:
– Enhanced performance and efficiency due to higher filling factor and improved po…
– Superior winding quality with tight and uniform winding tension, minimizing huma…
– High level of customization to cater to specific customer requirements.
– Improved production speed through automated and simultaneous layer winding.
– Long-term cost-effectiveness by minimizing material wastage and rework.
Cons:
– Expensive initial investment for acquiring and installing the machine, as well a…
– Requires specialized training and expertise to operate the machine.
– Limited flexibility in using other conductor materials besides flat copper or al…
– Higher maintenance costs and specific space requirements.
Foil Winding Machine – SHUOHAO Machinery from China
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Chinese Foil Winding Machine | Transformer foil winding machines are designed for winding low-voltage transformers, particularly those below 2500kVA. These machines use copper or al… | – Higher fill factor, allowing for more compact design and higher power density – Better ampere-turn balance of high and low voltage coils – Simple st… | – More expensive compared to wire winding – Requires specialized equipment – Limited to specific applications, mainly low-voltage windings of power tr… | www.ymmie.com |
| Hv Coil Winding and LV Foil Winding Machine | The HV Coil Winding and LV Foil Winding Machine, model BRJ600-2-2, is a high-speed automatic machine designed for transformer and reactor production…. | – Enhanced performance and efficiency due to the use of flat copper or aluminum fo… – Superior winding quality ensured by precision tension control… | – High initial investment required for acquiring and installing the machine, which… – Specialized training and expertise are necessary to operate th… | www.haoshuotech.com |
| Foil Winding Machine | Cecep Xi’an Qiyuan Mechanical … | Foil winding machines are designed for winding copper or aluminum foil conductors, often used in the production of transformers and inductors. Key fea… | – Enhanced performance and efficiency due to higher filling factors and reduced wi… – Superior winding quality with precision tension control and mi… | – Expensive initial investment, including machine acquisition, installation, and p… – Requires specialized training and expertise to operate effecti… |
| Foil Coil Winding MachineBR-800 | www.joyelectric-china.com | |||
| Copper Foil Winding Machine | Copper foil winding machines are designed for producing high-quality transformers and inductors. Key specifications include: foil width of 200 to 800… | – Enhanced performance and efficiency due to higher filling factors and improved p… – Superior winding quality with tight and uniform winding tensio… | – Expensive initial investment, including the cost of acquiring, installing, and t… – Requires specialized training and expertise to operate the mac… | www.ecer.com |
| Multilayer Foil Coil Winding Machine | The multilayer foil coil winding machine is designed for winding copper or aluminum foil coils used in transformers and reactors. Key features include… | – High efficiency and productivity by automating the coil winding process, signifi… – Ensures consistent and precise winding, eliminating human erro… | – High initial investment cost for the machine, which may be a barrier for some ma… – Requires specialized training for operators, although the trai… | www.joyelectric-china.com |
| China Foil Winding Machine Supplier & Factory | Foil winding machines are designed for producing high-quality transformers and inductors. Key features include the use of flat copper or aluminum foil… | – Enhanced performance and efficiency due to higher filling factors and improved p… – Superior winding quality with tight and uniform winding tensio… | – Expensive initial investment, including machine acquisition, installation, and p… – Requires specialized training and expertise to operate the com… | global.cncbusbarmachinery.com |
| Foil Winding Machine Market Size, Share, Statistics 2032 | The global foil winding machine market involves machines that use thin layers of copper or aluminum foil for winding, primarily in low-voltage winding… | – The ampere-turn balance of high and low voltage coils can be much better than mu… – Simple structure, easy for mechanized production, and low proc… | – Foil winding is more expensive compared to wire winding. – Requires specialized equipment for production. – Limited flexibility in design and applic… | www.businessresearchinsights.com |
| Foil winding machine | Foil winding machines are used in the electrical and manufacturing industries to produce high-quality transformers and inductors. Key features include… | – Enhanced performance and efficiency due to higher filling factor and improved po… – Superior winding quality with tight and uniform winding tensio… | – Expensive initial investment for acquiring and installing the machine, as well a… – Requires specialized training and expertise to operate the mac… | www.motiindustrial.com |
| Foil Winding Machine – SHUOHAO Machinery from China | transformermachinemfg.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Foil Winding Factories in China
What types of products do foil winding factories in China typically produce?
Foil winding factories in China are primarily involved in the production of high-precision foil wound coils and transformers. These products are used in various electrical applications, including power transformers, reactors, and other electrical equipment. The machines can handle different thicknesses of copper or aluminum foil and can produce coils in various shapes such as circular, elliptical, or rectangular.
Who are some of the leading manufacturers of foil winding machines in China?
One of the notable manufacturers is Wuxi Haoshuo Technology Co., Ltd., known for producing high-speed automatic foil winding machines with advanced features like automatic demoulding, electric heating systems, and TIG welding. Other companies may also be prominent, but Haoshuo Technology is recognized for its high precision and reliable performance.
What are the key features of foil winding machines produced in China?
These machines often come with advanced features such as automatic foil material uncoilers, feeding wool pressure devices, winding devices, insulation unwinding devices, correction systems, and automatic welding equipment. They also have adjustable winding speeds, precise tension control, and high rectification accuracy, ensuring uniform and efficient coil production.
How long does it typically take to deliver a foil winding machine from China?
The delivery time for a foil winding machine from China can vary, but generally, it takes around 25-40 working days after receiving the advance payment. This timeframe can be influenced by factors such as the complexity of the machine, production schedules, and shipping logistics.
What kind of support can you expect from Chinese manufacturers of foil winding machines?
Chinese manufacturers like Wuxi Haoshuo Technology often provide comprehensive support, including design and OEM services, timely response rates, and fast delivery. Additionally, they may offer trade assurance to ensure on-time shipment and product quality, and some even have engineers available to serve machinery overseas. This level of support helps in maintaining long-term partnerships with clients.