Are you looking for the best enamelled aluminium wire factories in China? With so many options available, it can be overwhelming to choose the right one. Let’s dive into a comparison of the top factories, highlighting their quality, production capabilities, and what sets them apart in the industry.

Professional Enameled Wire Manufacturer In China -China …

Product Details: Enameled Flat Copper Wire is a type of wire coated with various enamel films on the bare conductor. It is available in flat wire sizes with thickness ranging from 0.80mm to 5.60mm and width from 2.00mm to 16.00mm. The width/thickness ratio is between 1.4 and 8.0. The wire is made to standards such as IEC 60317-16, 60317-28, MW36, and others. It has thermal indexes of 155°C, 180°C, and 200°C. The insulation thickness ranges according to IEC60317-0-2 G1 and G2 standards. The wire is packaged on wooden spools, plastic spools, or as per customer requirements. It is used in applications such

as transformers, motors, photovoltaic inverters, and various electrical equipment.

Pros:
– Excellent bending property
– High flexibility of the enamel
– Good resistance to abrasion
– High mechanical property
– Higher thermal property
– Good resistance to refrigerant and freon
– Suitable for windings subjected to high temperature and mechanical stress
– Good chemical resistance
– Outstanding mechanical and chemical properties
– Long shelf life
– High durability and resistance to corrosion
– Versatile and can be shaped into various forms

Cons:
– Increased sensitivity and lower voltage
– Low resistance to temperature changes
– Not resistant to heat, highly flammable if low-quality
– Not compatible with paints having fast solvent volatilization and high viscosity
– Thicker enamel can make soldering more difficult

6.0mm Enamelled Aluminum Round Wire

Product Details: Enameled Flat Copper Wire: This wire is coated with various enamel films on the bare conductor according to customer specifications. It is available in flat wire sizes with thicknesses from 0.80mm to 5.60mm and widths from 2.00mm to 16.00mm. The width/thickness ratio ranges from 1.4 to 8.0. The wire is made from enamelled copper and meets standards such as IEC 60317-16, NEMA 36-A, and others. It is used for winding coils in transformers, motors, photovoltaic inverters, and other electrical equipment. Thermal classes include 180°C, 200°C, and 220°C.

Pros:
– Excellent bending property and high flexibility of the enamel
– Good resistance to abrasion and high mechanical property
– Higher thermal property and good resistance to refrigerant and freon
– Suitable for windings subjected to high temperature and mechanical stress
– Good chemical resistance and outstanding mechanical and chemical properties
– Long shelf life and durability, making it ideal for electromagnets, transformers…
– Versatile and can be shaped into various shapes and sizes
– Excellent electrical insulation properties and protection against corrosion

Cons:
– Increased sensitivity and lower voltage
– Low resistance to temperature changes, making the coating highly flammable
– Not compatible with paints having fast solvent volatilization and high viscosity
– Thicker enamel can make soldering more difficult compared to bare copper
– Higher grades have thicker insulation, reducing the number of wires that can fit…

China Enameled Wire Manufacturer, Enameled Wire Supplier

Product Details: Zhengzhou LP Industry Co., Ltd produces enameled wire with various specifications. The materials include aluminum and copper conductors. The insulation types are polyurethane, polyamide, and polyester. The wire shapes available are round, flat/rectangular, and square. Dimensions range from 0.020mm to 5mm for round wires and 5-65mm² for flat wires. Thermal classes include 155°C, 200°C, and 220°C. The products comply with international standards such as IEC, NEMA, JIS, and GB. Applications include transformer, motor, generator, car, aerospace, and other industries. The company also offers double-coated rectangular wires and ultra-fine rectangular enameled copper wires for specific purposes like electronic transformers and micro

motors.

Pros:
– High resistance to heat and abrasion
– Long shelf life
– Excellent electrical insulation properties and protection against corrosion
– High durability and resistance to most copper alloys
– Flexible and can be molded into different shapes and forms
– Higher voltage breakdown and higher outer diameter
– Cost-effective and suitable for bulk storage
– Complies with international standards such as IEC, NEMA, JIS, and GB

Cons:
– Low resistance to temperature changes, making the coating not resistant to heat…
– Not compatible with paints having fast solvent volatilization and high viscosity
– Increased sensitivity and lower voltage compared to other types of wires

China Enameled Aluminum Magnet Wire Manufacturers, …

Product Details: Enameled aluminum wires are used as electrical conductors, particularly in applications where coils are in motion. They are available in various diameters, ranging from 0.20mm to 8.0mm, and come with different insulation types such as Polyurethane, Polyester, Polyesterimide, and Polyimide. These wires comply with standards like IEC 60317, NEMA MW1000, and JIS C3202. They are classified into different thermal levels, including 130, 155, 180, and 200 degrees, suitable for various applications like transformers, magnet coils, and high-temperature environments[3][4].

Pros:
– Price-efficient: Aluminum enameled wires are more cost-effective compared to cop…
– Lightweight: Aluminum is lighter than copper, making these wires ideal for appli…
– Good corrosion resistance: Aluminum naturally forms a protective oxide layer, ma…
– Easy to handle: Due to their lighter weight, aluminum wires are easier to instal…

Cons:
– Lower conductivity: Aluminum enameled wires have lower electrical conductivity c…
– Brittle: Aluminum is more brittle than copper, making it more vulnerable to dama…
– Lower temperature tolerance: Aluminum has a lower melting point and is less heat…
– Oxidation and corrosion: Aluminum wires can form an oxide layer in high humidity…

Enamelled Round Aluminum Wire

Product Details: Enamelled round aluminum wire is available in diameters from 0.20mm to 8.0mm (SWG1-36, AWG1-32) with various insulation types such as Polyurethane, Polyester, Polyesterimide, and Polyimide. It meets production standards including IEC60317, NEMA MW1000, and JIS C3202. The wire is used in applications like dry & oil-immersed transformers, high and low voltage DC/AC motor windings, and magnet coils for aviation, military, and marine use. Thermal classes include 130°C, 155°C, 180°C, 200°C, and 240°C, each with specific enamel base coats and top coats.

Pros:
– Generally cheaper than copper alloy wire and requires less maintenance.
– Excellent bending properties, higher thermal properties, and excellent thermal r…
– Lightweight and high strength, with good electrical conductivity and corrosion r…
– Available in a wide range of colors and can be easily alloyed and welded.

Cons:
– The surface can become unglued and brittle over time, making the wire difficult…
– Lower conductivity, thermal conductivity, and corrosion resistance compared to c…

Super Enamelled Aluminium Winding Wires – China Factory …

JOGO Group China | High Quality Winding Wire

Product Details: Enameled round copper wire is made from electrolytic copper (Cu-ETP) with high purity (99.95%), allowing for the production of ultra fine wire down to a diameter of 10 microns. It is available in diameters from 0.010mm to 5.00mm (SWG5-40, AWG4-38) with various insulations such as Polyurethane, Polyester, Polyesterimide, and Polyimide. The wire meets production standards: IEC60317, NEMA MW1000/JIS C3202. It is used in applications including oil-immersed transformers, high and low voltage DC/AC motors, and magnet coils for aviation, military, and marine use.

Pros:
– Excellent bending properties
– Higher thermal properties suitable for high working temperatures
– Excellent thermal resistance for equipment constantly exposed to high temperatur…
– Available in a wide range of diameters and insulation types
– High purity copper ensures reliable electrical conductivity

Cons:
– No specific cons mentioned for enameled round copper wire in the provided source…

China Enamelled Aluminium Wire at ₹ 250/kg in New Delhi

Product Details: Enameled aluminum wire is used as an electrical conductor in various applications, including dry and oil-immersed transformers, high and low voltage DC/AC motors, and other electrical equipment. It is available in diameters from 0.20mm to 8.0mm (SWG1-36, AWG1-32) with different insulation types such as Polyurethane, Polyester, Polyesterimide, and Polyimide. The wire meets production standards like IEC60317, NEMA MW1000, and JIS C3202. It has a thermal class range of 120°C to 240°C, depending on the application[4][5].

Pros:
– Lightweight, which is advantageous in applications where weight is a critical fa…
– Good thermal properties, allowing it to work constantly in high temperatures.
– Excellent bending properties, reducing the number of wire breaks during winding.
– Cost-effective compared to copper wire.

Cons:
– Limited service life and prone to breakage.
– Lack of corrosion resistance.
– Difficult contacting due to the nature of aluminum, which can affect the reliabi…

Enameled Wire Winding Aluminum Wire

China Enamelled Aluminium Wire Companies

Comparison Table

Frequently Asked Questions (FAQs)

FAQs About Enamelled Aluminium Wire Factories in China

What is the process of producing enamelled aluminium wire in Chinese factories

The production process involves several key steps. First, the aluminium wire is drawn through a series of dies to achieve the desired diameter. Then, it is annealed to soften the wire, followed by a cleaning process to remove any debris. The wire is then coated with enamel insulation by passing it through a bath of liquid enamel, which is subsequently cured in an oven. After cooling, the wire may undergo additional sizing and quality control checks.

What standards do Chinese enamelled aluminium wire factories adhere to

Chinese enamelled aluminium wire factories often adhere to international standards such as IEC, NEMA, and JIS. These standards ensure that the products meet high quality and safety requirements. Additionally, these factories comply with China’s environmental regulations to ensure uninterrupted and sustainable production.

What kind of equipment is necessary for producing enamelled aluminium wire

To produce high-quality enamelled aluminium wire, factories need several pieces of specialized equipment. This includes wire drawing machines, annealing furnaces, cleaning equipment, enamelling machines, curing ovens, sizing equipment, and quality control equipment. These tools are essential for each step of the production process.

How do Chinese factories ensure the quality of enamelled aluminium wire

Chinese factories ensure the quality of enamelled aluminium wire through rigorous inspection procedures. Typically, the wire undergoes at least 7 inspection procedures before it is stored and shipped. This includes testing for electrical conductivity, insulation resistance, and coating thickness. Advanced production equipment and stable operators also contribute to maintaining consistent product quality.

What are the typical prices and minimum order quantities for enamelled aluminium wire from Chinese factories

Prices for enamelled aluminium wire can vary depending on the supplier and the specific product. Generally, prices range from $2.6 to $11.5 per kilogram. Minimum order quantities (MOQ) can also vary, but common MOQs range from 100 kg to 500 kg. It’s always a good idea to check with the specific manufacturer for their current pricing and MOQ requirements.