Are you looking for the best flattened wire factories in China? If so, you’re in the right place. China is a powerhouse in the wire manufacturing industry, and several factories stand out for their quality and innovation. Let’s dive into the top contenders and see what makes them exceptional.
China Flattened Wire factory and suppliers
Product Details: Flattened Wire products are widely used in high-end instrumentation, electrical components, vacuum devices, resistors and wires, leads and mechanical parts. They are made from materials such as copper, aluminum, and stainless steel.
Pros:
– Offers a larger contact area, which is valuable in applications where space is l…
– More flexible and easier to shape compared to round wire of the same width.
– Provides superior performance in electrical components like transformers and ind…
Cons:
– More costly to manufacture than round wire.
– Less widely available and can be challenging to source in certain materials or s…
– May have slightly lower conductivity than traditional round wire in certain elec…
Flat wire Manufacturers & Suppliers
China Flat wire Manufacturer, Supplier, Factory | ZHONGYOU
Product Details: Flat wire is available in various materials including stainless steels, specialty metals, carbon steel, nickel alloys, and red metals. It is produced by rolling round wire into flat shapes using tandem rolling mills or die drawing. The thickness ranges from 0.010″ to 0.530″, and the width ranges from 0.020″ to 2.00″. Flat wire can be provided with different edge designs such as natural round, square, broken corner, and controlled radius. It is used in applications like regulator springs, automotive parts, industrial springs, and conveyor belt fasteners.
Pros:
– Provides a larger surface area for current to flow, reducing resistance and impr…
– Offers superior performance with higher energy storage and thermal efficiency co…
– Available in continuous coil with fewer welds, reducing secondary operations and…
– Can be customized to tight dimensional tolerances and consistent properties.
– Inherently more flexible with smaller bend radiuses, making it suitable for comp…
Cons:
– More costly to manufacture compared to round wire.
– Less widely available and challenging to source in certain materials or sizes.
– May offer lower conductivity than traditional round wire in some electrical appl…
– Requires specific handling due to its shape, which can be a logistical challenge…
Enamelled Copper Flat Wire
Product Details: Magnet wire is an insulated copper or aluminum conductor used to wind motors, transformers, generators, and other electrical devices. It is coated with a thin layer of insulation, typically made of polymer films such as polyurethane, polyamide, or polyimide. The wire is classified by diameter (AWG number), temperature class, and insulation class. Common temperature classes include 105°C, 130°C, 155°C, 180°C, and 220°C[3][5].
Pros:
– High electrical conductivity, especially in copper magnet wire[3][5].
– Rectangular magnet wires offer better fill factor, higher power density, and bet…
– Aluminum magnet wire is lightweight, flexible, and can withstand high temperatur…
– Magnet wire can be used in a variety of applications including motors, transform…
Cons:
– Round copper winding wires have lower power density and less efficient heat diss…
– Aluminum magnet wire has lower electrical conductivity than copper and is prone…
– Rectangular copper wires are more expensive, require special machinery to manufa…
– Aluminum magnet wire is not as durable as copper and lacks corrosion resistance[…
China Flattened Wire Suppliers, Manufacturers, Factory
Product Details: Flat wire is produced by rolling round wire into a flat shape using precision rolling mills. It is available in various materials such as aluminum, copper, nickel, stainless steel, and precious metals. The thickness can range from 0.0002″ to 0.125″ and the width from 0.002″ to 0.100″. Flat wire is used in applications including lead ribbon, voice coil winding, microelectronic interconnections, industrial springs, conductors, and medical devices. It can be spooled or cut to length and is manufactured to meet specific industry standards like ISO 9001, DFARS, REACH, and RoHS.
Pros:
– Space-saving design, ideal for tight spaces in electronic devices.
– High flexibility, allowing it to bend and flex without breaking.
– High-density interconnect capability, carrying more signals per unit area.
– Easy to terminate due to side-by-side conductor arrangement.
– Cost-effective for large-scale manufacturing.
– Provides a larger surface area for current flow, enhancing thermal efficiency an…
Cons:
– Limited voltage and current capacity due to smaller cross-sectional area.
– Difficult to repair if a conductor is damaged.
– Potential signal integrity issues such as crosstalk and interference.
– Limited flexibility compared to round cables, and can be damaged if bent too far…
– Higher manufacturing cost compared to round wire.
– Limited temperature range, not suitable for extreme temperatures.
Flat Wire Rolling Machine China Brand CRM
Product Details: Flat wires and cables consist of highly stranded, individually-insulated conductors laid parallel and fused in a flat, flexible ribbon form. They are used in various applications including aerospace, medical devices, semiconductor manufacturing, and internal connections in electronic devices. Flat cables can combine power, signal, data, video, air, and liquid in one compact cable and are known for their flexibility, small bend radius, and high flex life[1][3][5].
Pros:
– Inherently more flexible than round cables with small bend radiuses and high fle…
– Occupies less space compared to round cables, simplifying design and reducing th…
– Provides a larger surface area for current flow, reducing resistance and limitin…
– Improves heat dissipation and maintains constant electrical characteristics such…
– Cost-effective in the long run due to reduced need for replacement
Cons:
– More costly to manufacture compared to round wires
– Less widely available and challenging to source in certain materials or sizes
– May offer lower conductivity than traditional round wire in certain electrical a…
– Can be more complex to handle and install due to their flat shape
China Flat Wire Suppliers & Factory
Product Details: Flat wire, often made from materials like copper clad aluminum (CCA), is designed to provide a larger surface area for electrical current to flow. This type of wire can be used in various applications, including transformers, electrical equipment, and telecommunications. It is available in different shapes, such as flat and round, and can be insulated with materials like PVC or XLPE[2][3][4].
Pros:
– Provides a larger surface area for current to flow, reducing resistance and impr…
– Offers higher energy storage and thermal efficiency compared to round wire.
– Limits the skin effect at higher frequencies, leading to more efficient performa…
– Can be more cost-effective in the long run due to reduced need for replacement.
Cons:
– More costly to manufacture than round wire.
– Less widely available and can be challenging to source in certain materials or s…
– May offer lower conductivity than traditional round wire in some applications.
– Can be more complex to access and repair compared to round wire.
The Wire Flattening Machine
Product Details: A wire flattening mill is a specialized machine used to reshape and reduce the diameter of metal wires without compromising the material. It processes various metal materials such as copper, steel, and aluminum, producing wires with consistent cross-sectional profiles and accurate dimensions. The machine operates by passing the wire through heavy-duty cylindrical rollers that apply pressure to alter the wire’s shape. Key features include adjustable roller pressure, advanced monitoring and control systems, and the ability to produce flat or shaped wires at high speeds up to 3,000 FPM.
Pros:
– Produces wires with consistent cross-sectional profiles and accurate dimensions
– Can process various metal materials
– High-precision components manufacturing
– Advanced monitoring and control systems for optimal performance
– Customizable to handle specific wire diameters and desired output shapes
Cons:
– Requires careful consideration of factors such as roller material, wire tension…
– May not be suitable for very high-speed production environments due to the natur…
Made in China 3 conductor flat electrical wire cable flat twin …
Product Details: Made in China 3 conductor flat electrical wire cable flat twin with earth TPS cable. Rated voltage: 300/500V, 450/750V. Conductor: pure annealed copper, solid or strand type, CCA. Insulation: PVC, flame retardant PVC, PE, LSZH, LSHF. Sheath: PVC, flame retardant PVC, LSZH. Max. operating temperature: 70℃, 90℃. Package: 100 meters per roll, or as per requirement. Product standard: IEC60277, BS6004. Certificate: CE, CB, BS, VDE, UL, SAA. Application: General power supply and distribution, building wire for power and lighting, and power supply and control wire to daily electrical appliances.
Pros:
– High temperature resistance, low temperature resistance, flame retardant and hig…
– Flexibility and easy installation, especially in confined spaces or complex layo…
– Durability and long service life with impact resistance and protection against c…
– High conductivity with minimal energy loss, particularly with copper conductors
– Ability to resist electrical interference with effective insulation and optional…
Cons:
– May not be suitable for harsh environments without additional protection
– No inherent shielding against electromagnetic interference (EMI) and radio frequ…
– Limited to specific installation types such as fixed, protected installations an…
The Wire China: Homepage
Product Details: The Wire China is a weekly online news magazine focused on Chinese business, economics, and finance. It was launched in April 2020 by David Barboza, a former Shanghai correspondent for The New York Times. The magazine publishes five to six articles per week, including a 3,000-5,000 word cover story, a news and analysis piece, a data investigation called ‘The Big Picture’, Q&A, and an Opinion section. It also features a regular books column and occasional long essays. The content is behind a paywall, with monthly and annual subscriptions available. The Wire China is supported by its sister business, WireScreen, which
provides comprehensive data on Chinese companies and individuals.
Pros:
– In-depth coverage of Chinese business, economics, and finance with detailed arti…
– Access to a unique data platform called WireScreen, which offers comprehensive d…
– Global perspective on China’s economic rise and its influence on global business…
– Founded by an experienced journalist with a strong track record, including two P…
– Subscription model allows readers to sample one story before committing to a pai…
Cons:
– Content is behind a paywall, which may limit accessibility for some readers.
– The publication has a strict paywall, allowing only one free article before requ…
– Initial launch was somewhat quiet with limited marketing and SEO efforts, which…
– Dependence on subscription revenue and data sales, which can be challenging to s…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| China Flattened Wire factory and suppliers | Flattened Wire products are widely used in high-end instrumentation, electrical components, vacuum devices, resistors and wires, leads and mechanical… | – Offers a larger contact area, which is valuable in applications where space is l… – More flexible and easier to shape compared to round wire of th… | – More costly to manufacture than round wire. – Less widely available and can be challenging to source in certain materials or s… – May have slightl… | www.tjmjhsteel.com |
| Flat wire Manufacturers & Suppliers | www.rvyuan.com | |||
| China Flat wire Manufacturer, Supplier, Factory | ZHONGYOU | Flat wire is available in various materials including stainless steels, specialty metals, carbon steel, nickel alloys, and red metals. It is produced… | – Provides a larger surface area for current to flow, reducing resistance and impr… – Offers superior performance with higher energy storage and the… | – More costly to manufacture compared to round wire. – Less widely available and challenging to source in certain materials or sizes. – May offer lowe… |
| Enamelled Copper Flat Wire | Magnet wire is an insulated copper or aluminum conductor used to wind motors, transformers, generators, and other electrical devices. It is coated wit… | – High electrical conductivity, especially in copper magnet wire[3][5]. – Rectangular magnet wires offer better fill factor, higher power density, and… | – Round copper winding wires have lower power density and less efficient heat diss… – Aluminum magnet wire has lower electrical conductivity than co… | www.enameled-wires.com |
| China Flattened Wire Suppliers, Manufacturers, Factory | Flat wire is produced by rolling round wire into a flat shape using precision rolling mills. It is available in various materials such as aluminum, co… | – Space-saving design, ideal for tight spaces in electronic devices. – High flexibility, allowing it to bend and flex without breaking. – High-density… | – Limited voltage and current capacity due to smaller cross-sectional area. – Difficult to repair if a conductor is damaged. – Potential signal integr… | www.tjhuayuanwire.com |
| Flat Wire Rolling Machine China Brand CRM | Flat wires and cables consist of highly stranded, individually-insulated conductors laid parallel and fused in a flat, flexible ribbon form. They are… | – Inherently more flexible than round cables with small bend radiuses and high fle… – Occupies less space compared to round cables, simplifying desi… | – More costly to manufacture compared to round wires – Less widely available and challenging to source in certain materials or sizes – May offer lower… | en.coldrollingmachinery.com |
| China Flat Wire Suppliers & Factory | Flat wire, often made from materials like copper clad aluminum (CCA), is designed to provide a larger surface area for electrical current to flow. Thi… | – Provides a larger surface area for current to flow, reducing resistance and impr… – Offers higher energy storage and thermal efficiency compared t… | – More costly to manufacture than round wire. – Less widely available and can be challenging to source in certain materials or s… – May offer lower… | www.ccawire.com |
| The Wire Flattening Machine | A wire flattening mill is a specialized machine used to reshape and reduce the diameter of metal wires without compromising the material. It processes… | – Produces wires with consistent cross-sectional profiles and accurate dimensions – Can process various metal materials – High-precision components ma… | – Requires careful consideration of factors such as roller material, wire tension… – May not be suitable for very high-speed production environments… | www.3shardware.com |
| Made in China 3 conductor flat electrical wire cable flat twin … | Made in China 3 conductor flat electrical wire cable flat twin with earth TPS cable. Rated voltage: 300/500V, 450/750V. Conductor: pure annealed coppe… | – High temperature resistance, low temperature resistance, flame retardant and hig… – Flexibility and easy installation, especially in confined spac… | – May not be suitable for harsh environments without additional protection – No inherent shielding against electromagnetic interference (EMI) and radi… | www.himakecable.com |
| The Wire China: Homepage | The Wire China is a weekly online news magazine focused on Chinese business, economics, and finance. It was launched in April 2020 by David Barboza, a… | – In-depth coverage of Chinese business, economics, and finance with detailed arti… – Access to a unique data platform called WireScreen, which offe… | – Content is behind a paywall, which may limit accessibility for some readers. – The publication has a strict paywall, allowing only one free article… | www.thewirechina.com |
Frequently Asked Questions (FAQs)
FAQs About Flattened Wire Factories in China
What materials are commonly used in the production of flattened wires in China
You’ll often find that flattened wires in China are made from materials such as pure annealed copper, copper-clad aluminum (CCA), and sometimes aluminum. These materials are chosen for their excellent conductivity and durability.
How are flattened wires typically manufactured in Chinese factories
The manufacturing process usually involves a rolling or drawing method. In the rolling process, metal rods are flattened under pressure through a series of rolling mills to achieve the desired thickness and width. For higher precision, the drawing process can be used, where round metal wires are drawn into a flat shape through a die.
What are the key applications of flattened wires produced in China
Flattened wires have a wide range of applications, including power transmission, magnetic coils, springs, and heating elements. They are particularly useful in consumer electronics, automobiles, and medical equipment due to their flexibility, lower space consumption, and enhanced conductivity.
How do Chinese factories ensure the quality and safety of their flattened wire products
Chinese factories adhere to various international standards such as IEC60277 and BS6004. They also obtain certifications like CE, CB, BS, VDE, UL, and SAA. Additionally, these factories use advanced testing equipment to ensure the products meet the required specifications and safety standards.
What are some of the leading flattened wire manufacturers in China
You can find several reputable manufacturers in China, such as Jinbei Electrical Electromagnetic Wire Co., Ltd., Shenzhen Delan Electronics Co., Ltd., and Dongguan Dekun Cable Co., Ltd. These companies are known for their high-quality products and innovative solutions in the field of flat wires.