Are you looking for the best enameled wire manufacturers in China? With so many options available, it can be overwhelming to choose the right one. In this article, we’ll compare the top enameled wire factories in China, highlighting their specialties, product quality, and what sets them apart. Let’s dive in and find the perfect fit for your needs.
Professional Enameled Wire Manufacturer In China -China …
Product Details: Enameled Flat Copper Wire with flat wire thickness ranging from 0.80-5.60mm and width from 2.00-16.00mm. The width/thickness ratio is between 1.4 and 8.0. The conductor is made of enamelled copper wire. Thermal classes include 180°C, 200°C, and 220°C. Standards comply with IEC 60317-16, 60317-16/28, MW36 60317-29, BS6811, MW18 60317-18, and MW20 60317-47. The wire is packaged on wooden spools, plastic spools, or as per customer requirements. Applications include transformers, motors, photovoltaic inverters, and various electrical equipment.
Pros:
– Excellent bending property
– High flexibility of the enamel
– Good resistance to abrasion
– High mechanical property
– Higher thermal property
– Good resistance to refrigerant and freon
– Suitable for windings subjected to high temperature and mechanical stress
– Good chemical resistance
– Outstanding mechanical and chemical properties
Cons:
– Increased sensitivity and lower voltage
– Low resistance to temperature changes
– The coating is not resistant to heat and is highly flammable
– Not compatible with paints having fast solvent volatilization and high viscosity
China Enameled Wire Manufacturer, Enameled Wire Supplier
China Enamelled Copper Wire & Rectangular Copper Wire …
Product Details: The Ultrafine Magnetic Copper Wire is designed for voice coils and windings. It has a diameter of 0.02mm and is made from copper. The wire is enamel insulated and has a thermal rating of 155. It is highlighted for its use in voice coil applications and is characterized as ultrafine magnetic copper wire with enamel insulation.
Pros:
– High electrical conductivity: Copper is one of the best conductors of electricit…
– Durability: Copper wire can withstand harsh environmental conditions, including…
– Malleability and flexibility: Copper is highly malleable, allowing it to be easi…
– Corrosion resistance: Copper is naturally resistant to corrosion, especially whe…
Cons:
– Cost: Copper wire is more expensive than alternatives like aluminum, which can b…
– Weight: Copper is relatively heavy compared to other materials, making it challe…
– Oxidation: While resistant to corrosion, copper can oxidize over time when expos…
– Vulnerability to theft: Due to its high value, copper wire is often targeted for…
JOGO Group China | High Quality Winding Wire
Product Details: Enameled round copper wire is made from electrolytic copper (Cu-ETP) with high purity (99.95%), allowing for the production of ultra fine wire down to a diameter of 10 microns. The wire is available in diameters from 0.010mm to 5.00mm (SWG5-40, AWG4-38) with various insulations such as Polyurethane, Polyester, Polyesterimide, and Polyimide. The wire meets production standards: IEC60317, NEMA MW1000/JIS C3202. It is used in applications including oil-immersed transformers, high and low voltage DC/AC motors, and magnet coils for aviation, military, and marine use.
Pros:
– Excellent bending properties
– Higher thermal properties
– Excellent thermal resistance suitable for high working temperatures
– Available in a wide range of diameters and insulation types
– Meets international production standards (IEC60317, NEMA MW1000/JIS C3202)
Cons:
– No specific cons mentioned for enameled round copper wire on the website.
China Enameled Aluminum Magnet Wire Manufacturers, …
Product Details: Enameled aluminum wires are produced using advanced mold coating technology, ensuring excellent adhesion of the enamel film, uniform wire diameter, and good pressure resistance. They are available in various types, including round and flat wires, with diameters ranging from 0.20mm to 8.0mm. These wires comply with standards such as IEC-60317, NEMA, GB, and JIS. They are classified into different thermal levels (e.g., 130, 155, 180, 200 degrees) and are used in applications like magnet coils, transformers, and high-temperature environments.
Pros:
– Price-efficient compared to copper wires
– Lightweight, making them suitable for applications where weight reduction is ess…
– Good corrosion resistance due to the natural oxide layer on aluminum
– Easy to handle during installation, reducing labor costs
– Generally cheaper and require less maintenance
Cons:
– Lower electrical conductivity compared to copper wires, leading to higher energy…
– More brittle than copper, making them vulnerable to damage when bent repeatedly
– Lower temperature tolerance and less heat-resistant than copper wires
– Surface can become unglued and brittle over time, making the wire difficult to u…
Magnet Wire-China Shandong Huilong Electric Co. , Ltd.
Product Details: Magnet wire is an insulated copper or aluminum conductor used to wind motors, transformers, generators, and other electrical devices. It is coated with a thin layer of insulation, typically made of polymer film materials such as polyurethane, polyamide, or polyimide. The wire is often fully annealed and electrolytically refined copper, or sometimes aluminum for large transformers and motors. The insulation provides electrical and mechanical properties to the wire[3][5].
Pros:
– High power density, especially with rectangular copper wires, which can provide…
– Lightweight and flexible, particularly aluminum magnet wire, which is used in au…
– Good heat dissipation, especially with rectangular enamelled wires, which have a…
– Cost-effective, as aluminum magnet wire is cheaper and lighter than copper, maki…
Cons:
– Lower electrical conductivity of aluminum compared to copper, requiring a larger…
– Limited service life and prone to breakage for aluminum magnet wire, which also…
– Complex and costly manufacturing process for rectangular copper wires, which are…
– Lower fill factor and power density for round copper winding wires, making the m…
Enamel Coated Copper Wire China Supplier
Product Details: Enameled copper wire, also known as magnet wire, is a type of copper wire coated with a thin layer of insulation, typically made from materials such as polyesterimide, polyurethane, or polyamide-imide. It is used in applications requiring electrical energy transformation, such as transformers, motors, generators, and electromagnets. The wire comes in various gauges (5 AWG to 40 AWG) and has excellent thermal and electrical conductivity. It is flexible, allowing it to be molded into different shapes and forms, and it has high resistance to corrosion and mechanical stresses[1][3][4].
Pros:
– Excellent thermal and electrical conductivity
– High flexibility and ability to be molded into different shapes
– Good resistance to corrosion and mechanical stresses
– Suitable for high-temperature and high-voltage applications
– Allows for tighter winding of coils without short-circuiting
– Long shelf life and durability
– Versatile and used in various electrical applications including telecommunicatio…
Cons:
– Sensitive to temperature changes and can be flammable if low-quality
– Not compatible with paints having fast solvent volatilization and high viscosity
– Lower voltage resistance compared to other types of insulation
– Requires careful handling to avoid damage to the enamel coating
China Enameled Wire Suppliers & Factory
Product Details: Enameled wire, also known as magnet wire, is a copper or aluminum wire coated with a thin layer of insulation. It is commonly used in the construction of transformers, inductors, motors, generators, speakers, and other applications requiring tightly coiled insulated wire. The wire is typically made from fully annealed, electrolytically refined copper, and the insulation is usually a tough polymer film. The enameling process involves annealing the wire, applying the enamel coating, curing it in an oven, and then lubricating the wire for consistent winding properties[1][3][5].
Pros:
– Excellent thermal and electrical conductivity
– High resistance to heat and abrasion
– Flexible and can be molded into different shapes
– Prevents short circuits and protects against corrosion
– Long shelf life, typically around 20,000 hours
– Versatile and suitable for various electrical applications including transformer…
– Allows multiple layers of wire to be wound together without short-circuiting
Cons:
– Increased sensitivity and lower voltage
– Low resistance to temperature changes, making the coating highly flammable
– Not compatible with paints having fast solvent volatilization and high viscosity
– Thicker enamel can make soldering more difficult compared to bare copper wire
– May crack under high mechanical stress if the temperature is too high during the…
0.025mm UEW Ultra-fine Enameled Copper Wire – Ruiyuan …
China Enameled Wire Gauge Manufacturers and Factory
Product Details: Enameled wire is a type of copper wire coated with a thin layer of enamel insulation. It is available in various gauges (e.g., 16 AWG to 38 AWG), colors, and diameters. The insulation is typically made from solderable polyurethane, providing protection against short circuits and corrosion. The wire is widely used in applications such as transformers, wound coils, motors, solenoids, instruments, inductors, speakers, and electromagnets. It meets standards like NEMA MW-80-C and has a high temperature rating, often up to 155°C or 180°C.
Pros:
– High resistance to heat and abrasion
– Excellent electrical insulation properties and protection against corrosion
– Flexible and can be shaped into various forms
– Long shelf life, often up to 20,000 hours
– Versatile and suitable for high-speed electrical systems
– Low cost and easy to manufacture in different shapes and colors
Cons:
– Increased sensitivity and lower voltage
– Low resistance to temperature changes, making the coating highly flammable
– Not compatible with paints having fast solvent volatilization and high viscosity
– Thicker enamel can make soldering more challenging compared to bare copper
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Professional Enameled Wire Manufacturer In China -China … | Enameled Flat Copper Wire with flat wire thickness ranging from 0.80-5.60mm and width from 2.00-16.00mm. The width/thickness ratio is between 1.4 and… | – Excellent bending property – High flexibility of the enamel – Good resistance to abrasion – High mechanical property – Higher thermal property – Goo… | – Increased sensitivity and lower voltage – Low resistance to temperature changes – The coating is not resistant to heat and is highly flammable – Not… | www.enameled-wires.com |
| China Enameled Wire Manufacturer, Enameled Wire Supplier | www.lpenamelwire.com | |||
| China Enamelled Copper Wire & Rectangular Copper Wire … | The Ultrafine Magnetic Copper Wire is designed for voice coils and windings. It has a diameter of 0.02mm and is made from copper. The wire is enamel i… | – High electrical conductivity: Copper is one of the best conductors of electricit… – Durability: Copper wire can withstand harsh environmental cond… | – Cost: Copper wire is more expensive than alternatives like aluminum, which can b… – Weight: Copper is relatively heavy compared to other materials… | www.ultrafinecopperwire.com |
| JOGO Group China | High Quality Winding Wire | Enameled round copper wire is made from electrolytic copper (Cu-ETP) with high purity (99.95%), allowing for the production of ultra fine wire down to… | – Excellent bending properties – Higher thermal properties – Excellent thermal resistance suitable for high working temperatures – Available in a wide… | – No specific cons mentioned for enameled round copper wire on the website. |
| China Enameled Aluminum Magnet Wire Manufacturers, … | Enameled aluminum wires are produced using advanced mold coating technology, ensuring excellent adhesion of the enamel film, uniform wire diameter, an… | – Price-efficient compared to copper wires – Lightweight, making them suitable for applications where weight reduction is ess… – Good corrosion resi… | – Lower electrical conductivity compared to copper wires, leading to higher energy… – More brittle than copper, making them vulnerable to damage whe… | www.fd-enameledwire.com |
| Magnet Wire-China Shandong Huilong Electric Co. , Ltd. | Magnet wire is an insulated copper or aluminum conductor used to wind motors, transformers, generators, and other electrical devices. It is coated wit… | – High power density, especially with rectangular copper wires, which can provide… – Lightweight and flexible, particularly aluminum magnet wire, wh… | – Lower electrical conductivity of aluminum compared to copper, requiring a larger… – Limited service life and prone to breakage for aluminum magnet… | www.enameled-wires.com |
| Enamel Coated Copper Wire China Supplier | Enameled copper wire, also known as magnet wire, is a type of copper wire coated with a thin layer of insulation, typically made from materials such a… | – Excellent thermal and electrical conductivity – High flexibility and ability to be molded into different shapes – Good resistance to corrosion and m… | – Sensitive to temperature changes and can be flammable if low-quality – Not compatible with paints having fast solvent volatilization and high viscos… | www.windoo-magnetwire.com |
| China Enameled Wire Suppliers & Factory | Enameled wire, also known as magnet wire, is a copper or aluminum wire coated with a thin layer of insulation. It is commonly used in the construction… | – Excellent thermal and electrical conductivity – High resistance to heat and abrasion – Flexible and can be molded into different shapes – Prevents s… | – Increased sensitivity and lower voltage – Low resistance to temperature changes, making the coating highly flammable – Not compatible with paints ha… | www.ccawire.com |
| 0.025mm UEW Ultra-fine Enameled Copper Wire – Ruiyuan … | www.rvyuan.com | |||
| China Enameled Wire Gauge Manufacturers and Factory | Enameled wire is a type of copper wire coated with a thin layer of enamel insulation. It is available in various gauges (e.g., 16 AWG to 38 AWG), colo… | – High resistance to heat and abrasion – Excellent electrical insulation properties and protection against corrosion – Flexible and can be shaped into… | – Increased sensitivity and lower voltage – Low resistance to temperature changes, making the coating highly flammable – Not compatible with paints ha… | www.ccawire.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Enameled Wire China Factories
What is the manufacturing process of enameled wire in China?
The manufacturing process of enameled wire in China involves several key steps. It starts with the annealing of the bare copper or aluminum wire to re-crystallize its grain structure, making it soft and adaptable for the insulation coating. The wire is then coated with a layer of insulating varnish, which is heated and cured in a curing oven. Additional steps include lubrication, diameter control, tension control, and spooling to ensure uniform and high-quality enameled wire.
How do Chinese enameled wire factories ensure quality control?
Chinese enameled wire factories take quality control very seriously. They implement multiple inspection procedures, including raw material inspection, semi-finished production inspection, and packing and marking inspections. Each enameled wire must pass through several testing items to ensure its adhesion, flexibility, and overall quality. Some factories also use advanced production equipment and high-quality materials from renowned suppliers to maintain consistent product quality.
What are the common types of enameled wire produced in China?
In China, enameled wire factories produce a variety of types, including enameled copper round wire, enameled aluminum round wire, and enameled flat wire. They also manufacture specialized wires such as copper clad aluminum (CCA) wire, copper clad aluminum magnesium wire, and silver-plated wire. These wires are used in various electrical applications, including motors, transformers, and magnets.
How can I find a reliable enameled wire supplier in China?
To find a reliable enameled wire supplier in China, you should do thorough research. Look for manufacturers that adhere to international standards like IEC, NEMA, and JIS. Check their production capacity, quality control measures, and customer reviews. You can also use platforms like Alibaba or attend industry exhibitions to connect with potential suppliers. It’s crucial to visit the factory if possible or hire a local agent to ensure the quality and reliability of the supplier.
What are the typical payment terms and delivery times for enameled wire orders from China?
Typical payment terms for enameled wire orders from China often include a 30% deposit via telegraphic transfer (T/T) with the balance paid before delivery. Some suppliers also offer trade assurance on platforms like Alibaba. Delivery times can vary depending on the order size and production schedule, but generally, you can expect delivery within a few weeks to a few months after the order is confirmed. Be sure to discuss and agree on these terms with your supplier.