Are you looking for the best enameled wire suppliers in China? With so many excellent factories, choosing the right one can be daunting. Let’s dive into a comparison of the top enameled wire supplier factories in China, highlighting their unique strengths, product quality, and what sets them apart in the industry.
Professional Enameled Wire Manufacturer In China -China …
Product Details: Enameled Flat Copper Wire with flat wire thickness ranging from 0.80-5.60mm and width from 2.00-16.00mm. The width/thickness ratio is between 1.4 and 8.0. The conductor is enamelled copper wire, and it meets standards such as IEC 60317-16, 60317-28, MW36, and others. Thermal indexes include 155°C, 180°C, and 200°C. The wire is used for applications like transformers, motors, photovoltaic inverters, and various electrical equipment. It is available in different thermal classes and can be packaged on wooden spools, plastic spools, or as per customer requirements.
Pros:
– Excellent bending property
– High flexibility of the enamel
– Good resistance to abrasion
– High mechanical property
– Higher thermal property
– Good resistance to refrigerant and freon
– Suitable for windings subjected to high temperature and mechanical stress
– Good chemical resistance
– Outstanding mechanical and chemical properties
Cons:
– Increased sensitivity and lower voltage
– Low resistance to temperature changes
– Not resistant to heat, highly flammable if low-quality product is used
– Not compatible with paints having fast solvent volatilization and high viscosity
China Enamelled Copper Wire & Rectangular Copper Wire …
China Enameled Wire Manufacturer, Enameled Wire Supplier
Product Details: Zhengzhou LP Industry Co., Ltd. produces enameled wire, including transformer and motor enameled wire/foils. The enameled winding wire is available in various materials such as aluminum and copper. Key specifications include: Temperature Class: 155°C, 200°C, 220°C; Insulation: Polyurethane, Polyamide, Polyester; Shape: round, flat/rectangular; Dimension: 0.020mm – 5mm; Wire Gauge: 0.25-5mm; 5-65mm². The wire meets international standards like IEC, NEMA, JIS, and GB. It is widely used in dry type transformers and other electrical devices.
Pros:
– Excellent thermal and electrical conductivity
– High durability and resistance to corrosion
– Versatile and can be shaped into various shapes and sizes
– Good electrical insulation properties and protection against corrosion
– Withstands high mechanical stress and corrosive environments
– Long shelf life, lasting for decades
– Low price and suitable for cable winding
Cons:
– Low resistance to temperature changes, making the coating not resistant to heat…
– Not compatible with paints having fast solvent volatilization and high viscosity
– Thicker enamel can make soldering more challenging compared to bare copper wire
JOGO Group China | High Quality Winding Wire
Product Details: Magnet wires are thin, insulated copper or aluminum wires used in various electrical applications such as winding transformers, inductors, motor or solenoid coils, and other electronic components. They come in different shapes (round and rectangular) and insulation types (e.g., polyester, polyamide, polyurethane, polyimide). The insulation is crucial for preventing electrical shorts and ensuring the wire’s durability and thermal stability.
Pros:
– High thermal properties and good chemical resistance.
– Excellent solderability and high mechanical resistance.
– Rectangular magnet wires offer better fill factor, higher power density, and imp…
– Copper magnet wires have high electrical conductivity and are durable.
– Aluminum magnet wires are lighter, cheaper, and can withstand high temperatures.
Cons:
– Round magnet wires have lower power density and poorer heat dissipation.
– Rectangular magnet wires are more complex to manufacture, cost more, and are pro…
– Aluminum magnet wires have lower electrical conductivity, limited service life,…
Custom Enameled Wire Manufacturers, Electromagnetic Wires …
Enameled Copper Wire Manufacturer
Product Details: Enameled copper wire, also known as magnet wire or winding wire, is a type of copper wire coated with a thin insulating layer of enamel or varnish. This insulation is typically made of synthetic polymer materials such as polyurethane, polyester, or polyimide. The wire is available in various gauges and insulation types, making it suitable for different electrical and electronic applications. It is used for winding coils in electric motors, transformers, generators, inductors, solenoids, and other electrical windings.
Pros:
– Provides electrical insulation while allowing the wire to carry an electrical cu…
– Resistant to heat, moisture, and many chemicals, making it reliable for critical…
– Allows for tightly wound coils without short circuits between turns.
– High durability and resistance to corrosion.
– Versatile and can be shaped into various shapes and sizes.
– Excellent thermal and electrical conductivity.
– Suitable for high-speed electrical systems and requires little maintenance.
Cons:
– Increased sensitivity and lower voltage compared to other types of wire.
– Low resistance to temperature changes; the coating can be highly flammable if no…
– Not compatible with paints having fast solvent volatilization and high viscosity…
– Excessive heat can lead to insulation breakdown, resulting in short circuits, eq…
– Requires proper handling and storage to prevent damage to the enamel insulation.
Enameled Copper Wire Manufacturers
Product Details: Enameled copper wire, also known as magnet wire, is a type of copper wire coated with a thin layer of insulation, typically made from materials such as polyesterimide, polyurethane, or polyamide-imide. It is used in applications requiring electrical energy transformation, such as transformers, motors, generators, and electromagnets. The wire comes in various gauges (from about 5 AWG to 40 AWG) and has excellent thermal and electrical conductivity. The enameling process involves annealing the copper wire to make it soft, applying the enamel, and then curing it in an industrial oven[1][3][4].
Pros:
– High thermal stability and resistance to corrosion
– Excellent dielectric and mechanical properties
– Good chemical resistance to common solvents and coolants
– Flexible and can be molded into different shapes and forms
– Allows for tighter winding of coils without short-circuiting
– Long shelf life and high durability
– Suitable for high-speed electrical systems and requires little maintenance
Cons:
– Increased sensitivity and lower voltage compared to other types of wire
– Not compatible with paints having fast solvent volatilization and high viscosity
– Low resistance to temperature changes; the coating can be highly flammable if no…
– May require careful handling to avoid damage to the enamel insulation
China Enameled Aluminum Magnet Wire Manufacturers, …
Magnet Wire-China Shandong Huilong Electric Co. , Ltd.
Product Details: Magnet wire is an insulated copper or aluminum conductor used to wind motors, transformers, generators, and other electrical devices where electrical energy is converted to mechanical energy. The insulation is typically made of materials such as varnish (enamel), polyester glass, mica, or polyimide tape. It is classified by diameter, temperature class, and insulation class[1][3][5].
Pros:
– Provides electrical or mechanical properties to the wire
– Aluminum magnet wire is lightweight, flexible, and can withstand high temperatur…
– Rectangular magnet wires offer better fill factor, higher power density, and bet…
– Polyimide insulated magnet wire can operate at up to 250 °C (482 °F)[2][3][4]
Cons:
– Aluminum wire has lower electrical conductivity than copper and a shorter servic…
– Aluminum wire is prone to breakage and has limited corrosion resistance
– Rectangular copper wires are more expensive, complex to manufacture, and suscept…
– Rectangular wires are less flexible and prone to breakage during bending[2][4]
China Enameled Wire Suppliers & Factory
Product Details: Enameled wire, also known as magnet wire, is a copper or aluminum wire coated with a thin layer of insulation. It is used in applications such as transformers, inductors, motors, generators, speakers, and electromagnets. The wire is typically fully annealed and electrolytically refined copper, with insulation made of tough polymer film materials. The enameling process involves annealing, enamel application, curing, lubrication, and spooling to ensure good mechanical and electrical properties.
Pros:
– High resistance to heat and abrasion
– Excellent electrical insulation and protection against corrosion
– Flexible and can be molded into different shapes and forms
– Long shelf life, typically around 20,000 hours
– Versatile and suitable for various electrical applications including telecommuni…
– Low cost and high durability
Cons:
– Increased sensitivity and lower voltage
– Low resistance to temperature changes, making the coating highly flammable
– Not compatible with paints having fast solvent volatilization and high viscosity
– Thicker enamel can make soldering more difficult
– May crack under high mechanical stress if not properly cured
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Professional Enameled Wire Manufacturer In China -China … | Enameled Flat Copper Wire with flat wire thickness ranging from 0.80-5.60mm and width from 2.00-16.00mm. The width/thickness ratio is between 1.4 and… | – Excellent bending property – High flexibility of the enamel – Good resistance to abrasion – High mechanical property – Higher thermal property – Goo… | – Increased sensitivity and lower voltage – Low resistance to temperature changes – Not resistant to heat, highly flammable if low-quality product is… | www.enameled-wires.com |
| China Enamelled Copper Wire & Rectangular Copper Wire … | www.ultrafinecopperwire.com | |||
| China Enameled Wire Manufacturer, Enameled Wire Supplier | Zhengzhou LP Industry Co., Ltd. produces enameled wire, including transformer and motor enameled wire/foils. The enameled winding wire is available in… | – Excellent thermal and electrical conductivity – High durability and resistance to corrosion – Versatile and can be shaped into various shapes and si… | – Low resistance to temperature changes, making the coating not resistant to heat… – Not compatible with paints having fast solvent volatilization a… | www.lpenamelwire.com |
| JOGO Group China | High Quality Winding Wire | Magnet wires are thin, insulated copper or aluminum wires used in various electrical applications such as winding transformers, inductors, motor or so… | – High thermal properties and good chemical resistance. – Excellent solderability and high mechanical resistance. – Rectangular magnet wires offer bet… | – Round magnet wires have lower power density and poorer heat dissipation. – Rectangular magnet wires are more complex to manufacture, cost more, and… |
| Custom Enameled Wire Manufacturers, Electromagnetic Wires … | www.fd-enameledwire.com | |||
| Enameled Copper Wire Manufacturer | Enameled copper wire, also known as magnet wire or winding wire, is a type of copper wire coated with a thin insulating layer of enamel or varnish. Th… | – Provides electrical insulation while allowing the wire to carry an electrical cu… – Resistant to heat, moisture, and many chemicals, making it rel… | – Increased sensitivity and lower voltage compared to other types of wire. – Low resistance to temperature changes; the coating can be highly flammabl… | www.swanwire.com |
| Enameled Copper Wire Manufacturers | Enameled copper wire, also known as magnet wire, is a type of copper wire coated with a thin layer of insulation, typically made from materials such a… | – High thermal stability and resistance to corrosion – Excellent dielectric and mechanical properties – Good chemical resistance to common solvents an… | – Increased sensitivity and lower voltage compared to other types of wire – Not compatible with paints having fast solvent volatilization and high vis… | www.ccawire.com |
| China Enameled Aluminum Magnet Wire Manufacturers, … | www.fd-enameledwire.com | |||
| Magnet Wire-China Shandong Huilong Electric Co. , Ltd. | Magnet wire is an insulated copper or aluminum conductor used to wind motors, transformers, generators, and other electrical devices where electrical… | – Provides electrical or mechanical properties to the wire – Aluminum magnet wire is lightweight, flexible, and can withstand high temperatur… – Rec… | – Aluminum wire has lower electrical conductivity than copper and a shorter servic… – Aluminum wire is prone to breakage and has limited corrosion r… | www.enameled-wires.com |
| China Enameled Wire Suppliers & Factory | Enameled wire, also known as magnet wire, is a copper or aluminum wire coated with a thin layer of insulation. It is used in applications such as tran… | – High resistance to heat and abrasion – Excellent electrical insulation and protection against corrosion – Flexible and can be molded into different… | – Increased sensitivity and lower voltage – Low resistance to temperature changes, making the coating highly flammable – Not compatible with paints ha… | www.ccawire.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Enameled Wire Supplier Factories in China
What materials are typically used in the production of enameled wire in Chinese factories?
Chinese factories typically use high-quality copper or copper alloys as the primary material for enameled wire due to their excellent electrical conductivity. The enamel insulation is usually made from various polymer resins such as polyurethane, polyester, polyamide, or polyimide, each offering different properties and temperature ratings.
What is the manufacturing process for enameled wire in these factories?
The manufacturing process starts with wire drawing, where copper rods or wires are drawn through a series of dies to achieve the desired diameter. Next, the wire is coated with an enamel solution and then cured in an oven to ensure the enamel adheres properly to the copper conductor. The wire undergoes multiple coating and curing passes to achieve the required insulation level and is subjected to rigorous testing for quality control.
How do Chinese enameled wire factories ensure quality and reliability?
These factories ensure quality and reliability through systematic production processes and stringent quality control measures. This includes using advanced production equipment, inspecting raw materials and finished products, and conducting various tests such as spark tests, dielectric tests, and thermal class testing to guarantee the wire’s insulation integrity and compliance with industry standards.
What additional services can you expect from Chinese enameled wire suppliers?
Many Chinese enameled wire suppliers offer additional services to meet your needs. These can include providing detailed whole plant plans, offering OEM services, and having professional teams of engineers to assist with your requirements. Some suppliers may also offer other services like graphic design or packaging design, depending on your company’s needs.
How can you protect your intellectual property when working with Chinese enameled wire manufacturers?
To protect your intellectual property, it’s crucial to ask potential manufacturers about their protocols for safeguarding your valuable information. Look for manufacturers that have clear rules and protocols in place, such as non-disclosure agreements and secure data handling practices. Ensuring your supplier is transparent about their processes can help you feel more confident in their ability to protect your IP.