Have you ever wondered which factories in China produce the best transformer coil windings? With so many options available, it can be challenging to find the right one. In this article, we’ll explore the top manufacturers, highlighting their strengths and what sets them apart in the industry. Let’s dive in!

Best Transformer Coil Winding Manufacturers and Suppliers, Factory OEM …

Product Details: Transformer coil winding machines manufactured by Dongguan Delong Automation Co., Ltd. are designed for high efficiency, precision, and reliability in transformer manufacturing.

Pros:
– High efficiency and precision in winding processes.
– Advanced technology and superior craftsmanship.

Cons:
– Specific requirements may limit versatility.
– Potentially higher initial investment costs.

China Fully Automatic Transformer Coil Winding Machine Suppliers …

Product Details: ACGW22-60 Fully Automatic Transformer Coil Winding Machine with 6 spindles, wire size range of 0.05-0.35mm, loop diameter of 70mm, max wire spacing of 9.99mm, winder width of 60mm, spindle pitch of 85mm, max speed of 0-7000 RPM, three-phase motor with AC drives, stepping motor for winding, and dimensions of 920×780×950mm.

Pros:
– High-quality automatic winding machine with counter function
– PLC with touch-screen control for meter length and automatic cut and twist

Cons:
– Limited wire size range
– Potentially high initial investment cost

Quality Automatic Coil Winding Machine, Motor Winding Machine factory …

Product Details: Quality Automatic Coil Winding Machine & Motor Winding Machine from Shenzhen Xingte Technology Co., Ltd. Various models available including Automatic Coil Winding Machine, Motor Winding Machine, Stator Winding Machine, and more.

Pros:
– High precision and efficiency in winding processes.
– Wide range of machines suitable for different applications.

Cons:
– Potentially high initial investment cost.
– Maintenance and technical support may be required.

China Transformer Coil Winding Machine Suppliers, Manufacturers …

Product Details: ACGW22-60 Transformer Coil Winding Machine with 6 spindles, wire size range of 0.05-0.35mm, max speed of 0-7000 RPM, and features self-detection for setting error and speed tracking.

Pros:
– Stable and reliable quality with cast iron body.
– 32-bit controller chip for faster and higher reliability.

Cons:
– Limited wire size range may not suit all applications.
– High initial investment cost for advanced features.

Transformer Winding Machine – SHUOHAO MACHINERY CHINA

Product Details: Transformer Winding Machine suitable for winding HV and LV coils for transformers and reactors, designed for efficiency and ease of operation.

Pros:
– 200+ happy customers worldwide
– Increases efficiency by 50%-100%
– Coil width reduction of 3-5mm
– Stronger coils against short circuits
– Basic operation training in 3 days, skilled in 7 days
– Quote provided within 12 hours

Cons:
– Limited information on specific machine models
– Potentially high initial investment cost

China Fully Automatic Toroidal Transformer Winding Machine Suppliers …

Product Details: Fully Automatic Toroidal Transformer Winding Machine Model: GW-7004, Maximum wire diameter: 0.2mm, Minimum wire diameter: 0.05mm, Maximum finished outer diameter: 35mm, Minimum finished outer diameter: 6mm, Maximum finished product height: 20mm, Power supply: 220V/110V 50/60HZ, Leakage current: 20MA, Air pressure: 0.6Kpa-0.8Kpa, Winding speed: Adjustable, the fastest equipment is 1400rpm, Physical dimension: 1100mm900mm1700mm, Weight: 72kg.

Pros:
– Eliminates the need for manual labor, reducing human error.
– Increases overall efficiency and allows for larger production orders.

Cons:
– Initial investment cost may be high.
– Requires maintenance and technical knowledge to operate.

HT Coil Winding Machine

Product Details: Heavy-duty Transformer Winding Machine (Model WDG-01) for 9 to 46 gauge wire, suitable for winding medium-sized coils including solenoids, motors, inductors, and power distribution transformers. Features include a colour touch screen CNC, precision servomotor drive, user-selectable speed ranges up to 3,000 rpm, and robust construction in heavy gauge welded galvanised steel.

Pros:
– High torque for winding heavy wires
– User-friendly programming with graphical interface

Cons:
– Limited to specific wire gauge range
– Requires manual operation for certain functions

China CNC Coil Winder Suppliers, Manufacturers, Factory – Good Price …

Product Details: GW-9761 CNC Coil Winder with specifications including 1 spindle, 4-phase stepping motor, wire diameter of 0.5-1.6mm, max speed of 3000rpm, spread pitch of 0-9.999mm, memory for 999 sequences, and AC power source of 220V/110V±10%.

Pros:
– Microprocessor design for easy program-setting.
– High maximum winding spindle speed (up to 6000 rpm) for efficient production.

Cons:
– Limited to a specific wire diameter range.
– Potential complexity in operation for inexperienced users.

China Automatic Winding Machine for Transformer Suppliers …

Product Details: GW-9620 Automatic Winding Machine For Transformer with PLC control, suitable for high-speed winding of small EI transformers and other coils. Specifications include 2 work shafts, AC 220V voltage, wire diameter of 0.03-0.6mm, 3000 RPM speed, and adjustable width settings.

Pros:
– High efficiency suitable for mass production
– Programmable winding direction and memory capacity for 29 sets of programs

Cons:
– Requires skilled operation and maintenance training
– Potentially high initial investment cost

China Automatic Transformer Core Winding Machine Suppliers …

Product Details: GW670-150M Semi-Auto Core Winder equipped with Panasonic PLC system and WEINVIEW touchscreen for controlling the winding process. It produces step cores, rectangular cores, and toroidal cores from grain-oriented or non-oriented steel for various transformers.

Pros:
– High speed and efficiency in winding transformer cores.
– Easy to use with programmable specifications for various core shapes and sizes.

Cons:
– Manual welding required for the end layer of the core.
– Potentially high initial investment cost.

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Frequently Asked Questions (FAQs)

What is the winding process in transformer coil manufacturing?

The winding process involves wrapping conductive wire around a core to create coils. This is crucial for transforming voltage levels in electrical systems. Factories use automated machines for precision and efficiency, ensuring that the coils are tightly wound and properly insulated.

What materials are commonly used for transformer coils?

Typically, copper or aluminum wire is used for the coils due to their excellent conductivity. Insulation materials, like paper or resin, are also essential to prevent short circuits and ensure durability under various operating conditions.

How do factories ensure the quality of transformer coils?

Factories implement strict quality control measures, including regular inspections and testing of materials and finished products. They often use advanced technology to monitor the winding process, ensuring that each coil meets industry standards for performance and safety.

What are the common challenges in winding transformer coils?

Common challenges include maintaining consistent tension during winding, preventing wire damage, and ensuring proper insulation. Factories address these issues through skilled labor, automated systems, and regular maintenance of equipment.

How long does it take to manufacture transformer coils?

The manufacturing time can vary based on the coil’s size and complexity. Generally, it can take anywhere from a few hours to several days. Efficient production lines and skilled workers help to speed up the process while maintaining quality.